ESP32 Li-ion Battery & Power Module
Cut the cord: rechargeable power every project reuses.
- Track
- POWER
- Level
- L2
- Prerequisites
- 1
- Status
- Coming soon
▸ Register interest
This board is on the bench. Leave your email and you'll be first in when it ships, and your interest helps decide what we build next.
What you'll build
Cut the cord. Design a rechargeable single-cell Li-ion power module with proper charging, load-sharing (so the board runs while it charges), and clean, low-noise rails using an LDO after a switching regulator. It's built as a reusable building block — every portable board later in the curriculum reuses this exact power design.
It sits on the POWER track: power delivery, including batteries, charging, protection, and the clean rails everything else depends on.
Tools for this build
Free calculators that do the math this board needs. Each is worked from a real OTD board, with the formula and a cited source.
- LiPo battery runtime calculator (ESP32 / microcontroller)Estimate runtime from battery capacity, average current draw, and usable capacity. Worked from a real ESP32-S3 board's measured budget.
- LDO headroom + dissipation calculator (linear regulator)Check a linear regulator's headroom against its dropout and find the power it dissipates as heat, from Vin, Vout, dropout, and load current.
- PCB trace width calculator (IPC-2221)Find the minimum trace width for a current at a chosen temperature rise (IPC-2221), for external or internal copper. Grounded in a real high-current board.
- Battery watt-hours calculator (mAh to Wh, pack sizing)Convert cell capacity and voltage to watt-hours and size a series/parallel pack's energy, voltage, and capacity. mAh to Wh done right.
The build pipeline
No steps skipped, no black boxes. Each stage is gated on real proof of work: a clean ERC, valid gerbers, a passing bring-up. You finish having actually done the engineering, not just watched it.
- 01REQUIREMENTS
- 02BOM SOURCING
- 03SCHEMATIC
- 04LAYOUT
- 05DRC + GERBER
- 06ORDERING
- 07ASSEMBLY
- 08BRING-UP
- 09REVISION
Builds on
Part of these builds
Questions
- When does this course open?
- It's in active production. Join the waitlist and we'll email you the moment it goes live, and the demand signal helps us decide what to build next.
- Is it beginner-friendly?
- This is an intermediate L2 subsystem that builds on the foundations. Every stage is explained from first principles, so you can follow along as long as you're comfortable reading a schematic.
- What will I need to build it?
- The course overview will preview for free; the full course is a one-time purchase (no subscription). Building the board for real also needs its bill of materials (listed in the course) and a small PCB order from a fab house. The course walks you through both.
- What will I actually learn?
- You'll learn power delivery, including batteries, charging, protection, and the clean rails everything else depends on, plus the full board workflow: schematic capture, layout, DRC, gerber export, ordering, assembly, and bring-up.
Part of the path from your first board to a brain-computer interface. See the full skill tree →